How to Choose Fabric for Custom Boardshorts

Published: 2026-01-08

Fabric decides how your boardshorts feel, perform and last. This guide covers the materials and finishes that matter for men's and boys' boardshorts.

The Two Base Fibers

• Polyester — quick-drying, durable and the best base for bold sublimation/all-over print boardshorts.
• Nylon — softer, more abrasion-resistant and slightly more premium; common in high-end surf boardshorts.
• Spandex (elastane) — added for 4-way stretch so the shorts move and recover.

Performance Features

• Quick-dry — essential for beach and pool use.
• Chlorine resistance — important for pool and training use.
• UPF50+ — sun protection, especially for kids' boardshorts.
• Mesh liner or 2-in-1 short — support and comfort without separate underwear.

Printing Methods

Sublimation/all-over print delivers the sharpest, most durable color on polyester. Embroidery suits logos; screen print suits simple, bold graphics. Choose the method based on your design and quantity.

Bottom Line

For bold printed boardshorts and value pricing, choose polyester-spandex. For a premium, abrasion-resistant surf short, choose nylon-spandex. Always confirm stretch, colorfastness and print quality with a sample.

Not sure what fits your line? Contact WSD Boardshorts and we will recommend the right fabric for your boardshorts.